Explaining first "casting" and then "die" in Die Casting
Die casting has been around since the 1800s. The first die casting equipment, which was used to manufacture parts for the printing industry, was invented in 1838. It was later patented for the purpose of automating the production of printing types. For a couple of decades, die casting equipment was restricted to the automotive industry before becoming an integral component in the production of parts for other products such as consumer goods and appliances.
A number of advantages are provided by the China die casting manufacturer when producing parts. As a result of its speed, it is ideal for high and extremely high volume production runs. Material properties are excellent, and close tolerances can be maintained while producing net shape or near-net shape parts.
With its incredible accuracy and efficiency, it has revolutionized the manufacturing industry. Its ability to efficiently produce parts with intricate and complex shapes has changed the manufacturing world forever. From that point on, both the number of applications for aluminum die casting and the sophistication of the technology grew dramatically. The term "die casting" itself does not have a long and complicated explanation. It is derived primarily from the process itself. It will be easier to begin by going backwards and explaining first "casting" and then "dies."
Creating a cast
The term "casting" refers to the process of pouring liquid metal into a mold in order to create the desired shape for a part. Before removing the metal from the cavity, it is allowed to cool and solidify in the cavity. The “casting” refers to the solid product that is removed from the mold.
The term "die" refers to the actual tool steel mold into which the liquid metal is poured. The die is divided into two sections: the fixed die half (also known as the cover half) and the ejector die half.
The fixed die half of the casting machine is attached to the stationary platen, whereas the ejector half is attached to the movable platen. Upon closing, the two halves are locked together due to the pressure exerted by the machine. The point at which the two die halves come together is referred to as the "die parting line."
The "shot sleeve hole" is located on the fixed die half, and it is through this hole that the liquefied metal enters and fills the die. The ejector half is equipped with so-called "ejector pins," which aid in the removal of the casting from that die half. The pins are found in the ejector half because the die is designed so that the finished casting will simply slide out of the fixed die half (the half that is attached to the stationary platen of the machine) and remain stationary in the ejector half as the casting machine pulls the die halves apart. After the casting has been carefully removed from the ejector die half, it can be given any final touches it needs to be ready for its intended use.
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